Hong qi

Project Background

The first whole body welding spot detection system was born in FAW Hongqi, in the highly automated and intelligent modern automobile manufacturing field. There are still a small number of work that have to rely on manual completion, body welding is one of them, the vast majority of automobile manufacturers use manual operation of eddy current detector or ultrasonic detector, There are even manual chisel methods for off-line sampling of solder joints. Faw Hongqi's goal is to create a first-class level of domestic automobile manufacturing and become the first user in the world to adopt fully automatic solder joint inspection.

Customer Pain Point

High personnel cost
Slow detection rate
Untraceable data
Real-time feedback of data is not possible

Program Features

This system is a set of automatic welding joint quality inspection equipment based on eddy current inspection technology and guided by visual inspection system, which has the following characteristics:
1. No need to apply any medium
2. Fast and accurate detection speed of 6 seconds/dot.
3. The interference of detection can be excluded, and the appearance of the solder joint and the stability of the welding quality can be monitored.
4. Real-time statistics and feedback of test results can be carried out, and bad solder joints can be identified.
5. Effectively reduce personnel costs and inspection costs
6. The user can set the standard of solder joint quality by himself.

Application effect

Welding core diameter detection The diameter of the welding core can be detected, and the deviation from the ideal inspection diameter is 0.5mm.

Solder joint strength detection the strength of the solder joint can be quantified and tested into a positive curve through the tear test of the solder joint.

Inspection data statistics According to the model, frame number, part number, solder joint number, by entering the inspection time to check the relevant inspection.

Detection data upload Abnormal detection results can be uploaded to the cloud server in real time, and users can monitor the abnormal detection results in real time.

Contact

Add:East 1st Floor, Building B, No. 875 Qiuxing Road, Nicheng Town, Pudong New Area, Shanghai
Code:201306
Tel:021-58080250
E-mail:care4@evertec-robot.com