Automatic ultrasonic inspectionsystem

Component Introduction:


1. 7-axis of robot
2. RFID position/ QR codePosition
3. positioning by electric cylinder
4. carbody
5. AGV+roller bed
6. Robot
7. Control system
8. Robot control cabinet
9. Electrical control cabinet

Technical Parameter

1、Reachablility of detection

• As shown in the figure, the carbody is divided into four parts. Robots with measuring devices can physically cover this area.

• 3D carbody filesmust be provided. In order to calculate the reachability of each welding spot by computer simulation.

2、3D Visual system design

• Position and appearance detection

• Visual appearance inspection

3、Scan Result

Operating Principle

STEP 01

Reachablility of detection

1.As shown in the figure, the carbody is divided into four parts. Robots with measuring devices can physically cover this area.

2.3D carbody filesmust be provided. In order to calculate the reachability of each welding spot by computer simulation.

STEP 02

3D Visual system design

Position and appearance detection

STEP 03

Scan Result

Product advantage

• 4 Robot to complete 250 solder joint inspection takes only 5 minutes
• The cost of manpower and consumables is greatly saved
• The result of automatic solder joint inspection is more stable than that of manual inspection.
• It can realize the detection of the welding spot of the body
• Ultrasonic phased array equipment is adopted.
• Research and application of various visual means and core algorithms
• It has the function of timely feedback to the welding production of the body and the replacement of the electrode cap.
• Improve the quality traceability of spot welding.
* The coupling agent coupling can be replaced by water coupling in automatic detection

Contact

Add:East 1st Floor, Building B, No. 875 Qiuxing Road, Nicheng Town, Pudong New Area, Shanghai
Code:201306
Tel:021-58080250
E-mail:care4@evertec-robot.com